China Investment Casting Manufacturer - China Precision Casting Foundry

Investment Casting Manufacturer

Sipx Casting Foundry is a leading provider of investment casting services in China. Our state-of-the-art facility and experienced team of experts make us the perfect partner for any casting project.

We specialize in producing high-precision components for a wide range of industries, from aerospace and defense to medical and industrial. Our investment casting process produces parts with exceptional accuracy, and we are committed to meeting the exact specifications of each of our clients.

Our team is dedicated to delivering the highest quality castings, on-time and within budget. If you’re looking for a reliable and experienced investment casting partner, look no further than Sipx Casting Foundry.

What is Investment Casting

Investment casting is one of the oldest manufacturing processes, in which molten metal is poured into an expendable ceramic mold. The mold is formed by using a wax pattern – a disposable piece in the shape of the desired part. The pattern is surrounded, or “invested”, into ceramic slurry that hardens into the mold. Investment casting is often referred to as “lost-wax casting” because the wax pattern is melted out of the mold after it has been formed. Lox-wax processes are one-to-one (one pattern creates one part), which increases production time and costs relative to other casting processes. However, since the mold is destroyed during the process, parts with complex geometries and intricate details can be created.

Investment casting can make use of most metals, most commonly using aluminum alloys, bronze alloys, magnesium alloys, cast iron, stainless steel, and tool steel. This process is beneficial for casting metals with high melting temperatures that can not be molded in plaster or metal. Parts that are typically made by investment casting include those with complex geometry such as turbine blades or firearm components. High temperature applications are also common, which includes parts for the automotive, aircraft, and military industries.

Below is a short video with some of the steps in the investment casting process.

Investment Casting Steps

machine shop 003

1. Creating A Mold

Unless investment casting is being used to produce a very small volume (as is common for artistic work or original jewelry), a mold or die from which to manufacture the wax patterns is needed.

investment casting process-Produce Wax Pattern-s

2. Produce Wax Pattern

The wax is injected into the metal mold or die and allowed to solidify. The number of wax patterns is the same as the castings to be produced, each individual casting requires a new wax pattern.

investment casting process-assemble wax pattern tree

3. Assemble Wax Patterns Tree

Assemble the wax patterns to a gate or system. Multiple patterns are assembled to allow for large quantities to be produced at one time.

investment casting process-creating shell

4. Creating The Shell

Dip the pattern tree into ceramic slurry, the thickness of the ceramic shell depends of the size and weight of the part being cast. The average wall thickness is approximately 0.375 in. (9.525 mm)

investment casting process-wax removal

5. Wax Removal

The hardened ceramic mold is turned upside down, placed in an oven, and heated until the wax melts and drains away. The result is a hollow ceramic shell.

investment casting procedure 1000x480 1 s

6. Melt And Cast

The ceramic mold is preheated to around 1000 – 2000°F (550 – 1100°C) and filled with molten metal, liquid metal flows into the pouring cup, through the central gating system, and into each mold cavity on the tree.

investment casting process-casting removal

7. Shakeout And Casting Removal

Once the casting solidifies, break the ceramic shell, and cut the individual investment castings from the sprue. Finally remove the excess metal from casting body by grinding.

trimming

8. Finishing

If necessary, final post-processing sandblasting, grinding, and machining is performed to finish the casting dimensionally. To improve the mechanical properties of the parts, heat treating may be applied.

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Advantages of Investment Casting

Due to its complexity and labor requirements, investment casting is a relatively expensive process – however the benefits often outweigh the cost.

Large Size Range – Parts manufactured by investment casting are normally small, but the process can be used for parts weighing up to 250kg.
Versatile And Intricate Shapes – Great versatility, suitable for casting most metals. Very intricate castings can be produced easily. For example, where machine tools cannot reach.
Smooth Surfaces And Superior Dimentional Accurate – Net-shape parts are easily achievable, and finished parts are often produced with no seam line so machining and finishing are reduced or eliminated. A 125 micro finish is standard, and even finer finishes are not uncommon.
High Strength – The metal load of the investment casting process is 90-95%, a value similar to that of Injection Moulding.
High Cost Efficiency In Large Volume – For high volume production, the time and labor saved by eliminating or decreasing secondary machining easily makes up for the cost of new tooling. Small casting runs are less likely to make up for the investment. Generally, investment casting is a logical choice for a run of 25 parts or more.

Most used materials for investment castings

Material	Grade	Common Application
Stainless Steel	304	Housings, bodies. SS304 is widely used in medical, plumbing, watering, mining and petrochemical industries as the standard for cleanliness as well as corrosion resistance.
	316	Housings, gears, plates. Superior corrosion resistance of SS316 makes it ideal for many applications including automotive, food & diary and petrochemical environments.
	304L/316L	Similar to other 300 series steel, low carbon makes it softer but more corrosion resistant. Ideal industries are such as food & dairy, medical and petrochemical.
	410 & 416	Housings, bushings, handles, brackets. 400 series steels are high strength and very machinable. They will tend to break rather than bend under intense pressure. Ideal industries are automotive, food & dairy and various machine tools.
	17-4	Very strong. Can be used in military, various machine tools etc.
Duplex Stainless Steel	2205	Duplex stainless steel 2205 consists of a two-phase microstructure — both ferritic stainless steel and austenitic stainless steel. Nitrogen is enhanced in Duplex 2205 comparing to other duplex stainless steel.
Super Duplex Stainless Steel	2507	Desalination, marine, pulp & paper mill, chemical process pressure vessels, heat exchangers and piping, oil and gas industry, offshore oil industry.
Super Duplex Stainless Steel	Zeron 100	Desalination, flue-gas desulfurization, oil and gas industry, pollution control, chemical, pharmaceutical, mining and mineral industries, pulp and paper, power generation, marine industries
Titanium	Grade 2	Chemical process, marine etc.
Titanium	Grade 5	Aerospace, medical, marine and chemical processing industries and oil field services.
Carbon Steels	1000 series	Softest of common carbon steels. More likely to bend rather than break under intense pressure. Commonly used to make cranks, handles, and braces.
	4100 series	High strength material that is used when deformation of a part is not allowed. Commonly used to cast firearm components and ratchets.
	8600 series	8600 series is stronger than 1000 series but will bend prior to breakage. Commonly used to cast firearm components, housings, and nozzles.
Tool Steels	A2, S7, D2	Used when parts will be under higher heat due to less distortion. Not corrosion resistant like stainless steel.
Aluminum Alloys	A356	Housing, covers, plates. Aluminum is lightweight and extremely corrosion resistant like stainless steel.

Linear Tolerance of Investment Casting

Each casting process’s linear tolerances are not the same. Below is a list of liner tolerance standards for casting:

ISO8062(GB/T6414) CT4-CT8—Nominal dimension (mm) Linear dimension tolerance (ISO8062)

＞	≤	CT4		CT5		CT6		CT7		CT8
0	10	0.26	±0.13	0.36	±0.18	0.52	±0.26	0.74	±0.37	1	±0.5
10	16	0.28	±0.14	0.38	±0.19	0.54	±0.27	0.78	±0.39	1.1	±0.55
16	25	0.3	±0.15	0.42	±0.21	0.58	±0.29	0.82	±0.41	1.2	±0.6
25	40	0.32	±0.16	0.46	±0.23	0.64	±0.32	0.9	±0.45	1.3	±0.65
40	63	0.36	±0.18	0.5	±0.25	0.7	±0.35	1	±0.5	1.4	±0.7
63	100	0.4	±0.2	0.56	±0.28	0.78	±0.39	1.1	±0.55	1.6	±0.8
100	160	0.44	±0.22	0.62	±0.31	0.88	±0.44	1.2	±0.6	1.8	±0.9
160	250	0.5	±0.25	0.7	±0.35	1	±0.5	1.4	±0.7	2	±1
250	400	0.56	±0.28	0.78	±0.39	1.1	±0.55	1.6	±0.8	2.2	±1.1
400	630	0.64	±0.32	0.9	±0.45	1.2	±0.6	1.8	±0.9	2.6	±1.3

Linear tolerancing is normally applied to the investment castings features of Length, Concentricity, Fillet radii, Holes, Straightness, Corner Radii, Flatness, and Curved Holes.

General rule: Up to 1” +/- .010”, for each additional inch up to ten inches +/- .003” per inch. For dimensions greater than ten inches allow +/- .005” per inch. Secondary operations such as straightening and sizing will produce closer dimensional tolerance.

Dimensions	Normal Tolerance of Investment Casting
Up to 1”	+/- .010”
Up to 2”	+/- .013”
Up to 3”	+/- .016”
Up to 4”	+/- .019”
Up to 5”	+/- .022”
Up to 6”	+/- .025”
Up to 7”	+/- .028”
Up to 8”	+/- .031”
Up to 9”	+/- .034”
Up to 10”	+/- .037”
> 10”	allow +/- .005” per inch

An exception to the linear tolerance exists on wall thickness where the tolerance must be a minimum of +/- .020”.

Why Choose SIPX

With over 10 years of experience, Sipx is well versed in this field. Yes, you are dealing with masters. You can trust us with your needs and expectations.

You will save 20-30% of the cost because of our excellent production capacity. Furthermore, we only insist on making high-quality casting products.

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One-Stop Services Supplier
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ISO16949 Certificated
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